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Full Overlap Carton Company

Our custom full overlap cartons will make your brand stand out while keeping your products safe. Request a quote today!

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Searching for High Quality Full Overlap Box Solutions?

We can design, model, and produce quality customized full overlap boxes for your brand that will be both highly memorable and functional. Request a quote today!

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Our Packaging Solutions

We serve a broad spectrum of industries and organizations requiring high quality custom packaging for their products and special-use cases. Explore how we can help you with your next packaging project.


We can design and manufacture high quality custom bags.

Custom Bag Design


We can design and manufacture high quality custom boxes.

Custom Boxes

POP Displays

We can design and manufacture high quality POP displays.

POP Displays


We can design and manufacture high quality shippers.

Custom Shippers

 We Can Create Full Overlap Packaging to Make Your Brand and Products Stand Out

Once you contact us and define the sort of packaging you need, then we can provide you with a quote. Contact us today with any questions!

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Some of the Industries We Serve

We serve a broad range of industries, each with unique needs and custom requests.
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Packaging Services

We offer traditional and unique packaging and boxes that make your brand stand out among the rest.

Industry Packaging

We specialize in a creating customized packaging and boxes for a wide range of industries.

Creative Abilities

We can create prototypes, 3D rendering, proofs and have a broad variety of finishing services.

Common Questions

How to Choose a Great Full Overlap Box Manufacturer?

Are you looking for sturdy packaging boxes that are both attractive and protective -- then full overlap cartons and boxes could be a great option for your needs. The overlapping increases the strength of the box significantly. Overall, the full overlap box is much sturdier than your ordinary one. The full extending flaps are not only the USP of these boxes but also their greatest advantages.

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What is a full overlap box?

The full overlap box consists of flaps on top that extend to the opposite side. The advantage of these flaps is that they overlap each other. The overlapping increases the strength of the box significantly. Overall, the full overlap box is much sturdier than your ordinary one. The full extending flaps are not only the USP of these boxes but also their greatest advantages.


Why use full overlap cartons?

There are many advantages of full overlap boxes. Due to the same, using them over other options is a wise decision. We will highlight some reasons to use them below.

Better structural integrity:

The overall structural integrity of full overlap boxes is on the higher side. It is not just because of the overlapping flaps but also the thick sidewalls. Better structural integrity reduces the wear and tear significantly. When the wear and tear is low, the contents inside remain well protected. Also, the reusability of the box increases significantly. Better structural integrity is one of the reasons why you should switch over to such boxes.

Excellent protection:

The overlapping flaps provide superior protection. The overlapping design eliminates many vulnerabilities of a normal box. The gaps or the loopholes are few. When shipping products or merchandise over longer distances, you need to provide it with excellent protection.

Of course, you would be using tape or glue to seal them. However, since the flaps overlap, any liquids/moisture/contaminants have to go through multiple layers to reach the contents inside. It is unlikely to happen under normal circumstances. Due to this reason, the contents inside will remain well protected.

Instead of using a substandard box and then repenting your decision, you should switch over to full overlap boxes to get adequate protection.

Can handle more weight:

The primary advantage of a full overlap box is that it can handle more weight. It is due to the high structural integrity. You can ship comparatively bulky objects using these boxes.


What if you need to ship smaller items?

In that case, you can store more such items in a single box. When you do so, your shipping cost will come down significantly. Moreover, since you will have to ship just a single box, the transit time will reduce. The higher weight handling capacity also ensures that the wear and tear of the box is pretty low. It is more likely to reach the destination in perfect condition.

Either way, whether you want to ship bulky items or multiple smaller items, these boxes can serve you well.

  • Versatile: The versatility of full overlap boxes is another reason why you should go for them. They are suitable for numerous applications. These include:
  • Domestic shipping: If you want to ship the contents from one part of your country to another, these boxes can serve you well. Without spending significantly extra, you get boxes with higher security. It ensures that the goods will reach your destination in perfect condition.
  • International shipping: In this regard, these boxes serve pretty well. The flaps ensure that the contents will remain safe throughout the transit. During international shipping, the boxes also undergo a lot of wear and tear. There might be a change in transport, or the boxes might switch containers. In all of this, you cannot be sure that the boxes will be handled carefully. With the sturdy boxes, you can be sure that even rough handling will not impact the contents inside.
  • Perfect for warehouses: The flap overlap boxes are also perfect for stacking. The reason for the same is, the heavy-duty flaps can handle the weight of the boxes. The overlapping design of the flaps ensures that you can stack them one upon another. Consequently, you can store many such boxes in a small amount of space. That allows you to optimize the warehouse space.

With so many potential applications on offer, these are among the most versatile boxes you can go with because the overlapping flaps also serve one more purpose. The multiple flaps serve as a cushioning buffer. During the transit, the box will suffer from jerks, shocks, and other such impacts. On one side, you have thick cardboard walls, and on the other side, you have four such overlapping flaps. These flaps will provide a cushioning effect to the contents of the box. If you’re transporting something delicate, this cushioning effect can work in your favor.

The stackable design of full overlap packaging means that you can store them in the truck/plane/container or even in the warehouse. With stackable boxes, you can reduce your shipping cost. The shipping company can utilize the space available in a much better way. That is why; the shipping cost will be on the lower side.

Similarly, storing contents in bulk in the warehouse will also cost you less. That is because you can stack the boxes one upon another. The fact that they are stackable can help you in numerous conditions. It is another reason why you should consider using full overlap cartons and boxes for your next packaging project.

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