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We serve a broad spectrum of industries and organizations requiring high quality custom packaging for their products and special-use cases. Explore how we can help you with your next packaging project.


We can design and manufacture high quality custom bags.

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We serve a broad range of industries, each with unique needs and custom requests.
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Packaging Services

We offer traditional and unique packaging and boxes that make your brand stand out among the rest.

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We specialize in a creating customized packaging and boxes for a wide range of industries.

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We can create prototypes, 3D rendering, proofs and have a broad variety of finishing services.

Common Questions

How to Choose Large and Small Corrugated Cardboard Trays?

The most important thing for an online business or a brick-and-mortar business is to make sure that they focus on their branding and packaging when sending out mailers. Unique, quality packaging alone is enough to impress the customers, but unfortunately, not many business owners prioritize it that much. You often hear complaints by customers of faulty packing that results in the contents within being damaged, so this alone is an indication that how big of a difference it can make. Now imagine your products arriving in the mail and being sent in highly customized mailer boxes that not only protect your merchandise but also make your brand highly visible to all who handle the packaging from point A-to-Z. That's how you make a brand become a household name.

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VSL Packaging - New York City's Mailer Boxes - Premium Custom Packaging Solutions in NYC


Mailer boxes are a type of packaging used for shipping and mailing various items, including email, ups, boxgenie orders. Product boxes offer protection and security during transportation, ensuring that the contents reach their destination intact. Custom packaging adds an extra layer of security and enhances the overall appearance of the product. With custom packaging, you can also include proof of authenticity or other important information. Additionally, using UPS for shipping ensures reliable and efficient delivery. These boxes are commonly utilized by e-commerce businesses to shop, package, and ship orders via UPS. They offer a convenient and reliable solution for production and shipping goods to customers.

One of the key advantages of mailer boxes is their ability to be customized with branding elements, thanks to the use of UPS's BoxGenie production technology. This allows for easy customization and photo incorporation. This allows businesses to enhance the customer experience by incorporating their logo, colors, or other design elements on the product boxes themselves. With subscription boxes becoming increasingly popular, businesses can now print their own branded boxes to create a cohesive and memorable unboxing experience for their customers. Enhance your brand's identity and make a lasting impression with custom-printed boxes available in our shop. Not only does this create a professional and cohesive look for the brand, but it also helps in building brand recognition and loyalty among customers who value quality print shop services and vibrant colors.

So, if you're looking to optimize your shipping process and elevate your brand image, keep reading to discover why custom packaging and print mailer boxes are a must-have for your business. With BoxGenie, you can easily order these high-quality boxes to enhance your shipping experience.

Types of Mailer Boxes in the Market

Rigid mailer boxes from Boxgenie are a popular choice for shipping fragile items due to their extra durability and protection. With custom packaging options, you can print and order these boxes to meet your unique needs. These print boxes from BoxGenie are made from rigid materials such as cardboard or chipboard, which provide a sturdy structure that can withstand rough handling during transit. With their reinforced corners and edges, rigid mailer boxes from BoxGenie ensure that delicate products like glassware, electronics, or ceramics arrive at their destination unharmed. These print boxes are designed to protect fragile items during shipping.

Corrugated mailers, also known as custom boxes or box genies, offer a lightweight yet sturdy solution for shipping larger products. These boxes are constructed with corrugated cardboard, which consists of two outer layers and a fluted inner layer. The box genie flutes provide strength and cushioning to protect the contents from impact and compression. Corrugated mailers, also known as box genie, are an excellent choice for items like books, clothing, or small appliances that require reliable protection without adding excessive weight to the package.

Poly mailers have gained popularity as a flexible and cost-effective option for shipping non-fragile items. Made from polyethylene material, these lightweight bags offer water resistance to protect against moisture during transit. Poly mailers are commonly used for clothing, accessories, or documents that do not require additional padding or rigidity. They are available in various sizes and can be easily customized with branding or labels.

For bulkier or thicker items that need extra space during shipping, gusseted mailers come into play. These expandable envelopes feature side gussets that allow them to accommodate larger volumes when needed. Whether it's bulky clothing items like jackets or padded envelopes containing multiple products, gusseted mailers provide the flexibility required to fit various shapes and sizes.

Each type of mailer box has its own advantages depending on your specific shipping needs:

  • Rigid mailer boxes offer maximum protection for fragile items but may be heavier compared to other options.

  • Corrugated mailers strike a balance between strength and weight, making them suitable for larger products.

  • Poly mailers are lightweight, cost-effective, and water-resistant but may not provide as much protection as rigid or corrugated options.

  • Gusseted mailers offer expandability for bulkier items but may not be necessary for smaller shipments.

When choosing the right mailer box for your shipping needs, consider the nature of your product, its fragility, and any additional requirements such as branding or customization. By selecting the appropriate type of mailer box, you can ensure that your items reach their destination safely and securely.

Benefits of Custom Mailer Boxes for Businesses

Custom mailer boxes offer numerous benefits for businesses looking to create a memorable brand image and enhance their packaging strategy. Let's explore some of the advantages that custom mailer boxes bring to the table.

Unique Designs and Logos

Custom mailer boxes allow businesses to showcase their creativity through unique designs and logos. By customizing the packaging, companies can create a distinct visual identity that sets them apart from competitors. This uniqueness helps in capturing customers' attention and making a lasting impression.

Showcasing Product Information and Promotional Messages

One of the key advantages of custom mailer boxes is the opportunity they provide to display product information or promotional messages directly on the packaging itself. This can include details such as product features, usage instructions, or even special offers and discounts. By incorporating this information on the box, businesses can effectively communicate with their customers without relying solely on additional marketing materials.

Increased Brand Recognition and Customer Loyalty

Customized packaging plays a crucial role in building brand recognition. When businesses consistently use custom mailer boxes with their logo, colors, and unique design elements, it helps customers associate those elements with the brand. Over time, this association leads to increased brand recognition among consumers. Moreover, when customers receive products in well-designed custom packages, it enhances their overall experience and fosters a sense of loyalty towards the brand.

Standing Out from Competitors

In today's competitive market landscape, standing out from competitors is essential for business success. Custom mailer boxes give companies an edge by allowing them to differentiate themselves through personalized packaging solutions. Whether it's choosing vibrant colors or adding special touches like embossing or foiling, customized packaging grabs attention and makes a statement about the brand's commitment to quality.

Cost-Effective Solution

Contrary to popular belief, investing in custom mailer boxes doesn't have to break the bank for businesses. With advancements in printing technology and the availability of cost-effective materials, custom packaging has become more affordable than ever. By working with reputable packaging providers, businesses can find budget-friendly options that align with their branding needs.

Advantages of Custom Mailer Boxes for Individuals

Custom mailer boxes are not just beneficial for businesses; they also offer advantages to individuals. Let's explore how custom mailer boxes can enhance the experience and make it more meaningful.

Personalized Touch to Gift-Giving

When you want to make a gift extra special, custom mailer boxes come to the rescue. Whether it's a birthday present, a wedding gift, or any other special occasion, these boxes add a personalized touch that shows you've put thought into the presentation. By choosing a customized box, you're conveying that the recipient is important and deserving of something unique.

Reflect Your Style and Preferences

One of the great things about custom mailer boxes is that you have complete control over the design. You can choose specific colors, patterns, or even incorporate personal photos or messages. This allows you to create a package that reflects your style and preferences while making it stand out from generic store-bought options. It adds an element of creativity and uniqueness that will surely be appreciated by the recipient.

Protection for Delicate Items

Another advantage of using custom mailer boxes is their ability to protect delicate or valuable items during transit. When shipping fragile items like glassware, electronics, or artwork, standard packaging may not provide sufficient protection against bumps and shocks along the way. Custom mailer boxes can be designed with additional padding or inserts tailored specifically for your item's dimensions, ensuring it arrives safely at its destination.

Convenience in Shipping

Custom mailer boxes offer convenience in shipping as well. They are lightweight yet sturdy enough to withstand handling during transportation. These boxes are designed with easy-to-use closures such as self-locking tabs or adhesive strips, eliminating the need for additional packaging materials like tape or bubble wrap. This makes them an efficient choice for individuals who frequently send gifts or packages through postal services.

Memorable Unboxing Experience

Unboxing a gift is an experience in itself, and custom mailer boxes take that experience to the next level. The anticipation builds as the recipient opens a beautifully designed box, revealing the carefully chosen gift inside. It creates a memorable moment that adds excitement and joy to the overall gift-giving experience.

Comparing Different Types of Mailer Boxes

There are various types available in the market. Each type has its own unique features and benefits. Let's take a closer look at the different types of mailer boxes and compare them to help you make an informed decision.

Corrugated Mailer Boxes

Corrugated mailer boxes are made from corrugated cardboard, which consists of three layers: an inner liner, an outer liner, and a fluted middle layer. These boxes are known for their durability and strength, making them ideal for shipping heavier items or fragile products that require extra protection. They provide excellent cushioning and can withstand rough handling during transit.


  • Offers superior protection for delicate items

  • Can be customized with printing or branding options

  • Lightweight yet sturdy


  • Requires additional packaging materials for added protection

  • May take up more storage space due to their size

Poly Mailer Bags

Poly mailer bags are lightweight, flexible, and water-resistant. They are commonly used for shipping clothing items, accessories, or soft goods that don't require as much protection as fragile items. These bags are made from polyethylene material and come with a self-sealing adhesive strip for easy closure.


  • Lightweight and cost-effective option

  • Water-resistant properties keep contents dry

  • Saves on shipping costs due to lower weight


  • Limited protection against impact or rough handling

  • Not suitable for bulky or heavy items

Rigid Mailers

Rigid mailers, also known as paperboard mailers or stay-flat mailers, are made from sturdy paperboard material. They offer rigid support and excellent crush resistance to protect flat or thin items such as documents, photographs, prints, or artwork during transit. Rigid mailers typically have a self-sealing adhesive strip for secure closure.


  • Provides rigid protection for flat or thin items

  • Lightweight and easy to store

  • Environmentally friendly option


  • Limited space for thicker or bulkier items

  • May not offer as much cushioning as other types of mailer boxes

Padded Mailers

Padded mailers, also known as bubble mailers, feature a padded interior with a layer of bubble wrap. They provide cushioning and protection against impact, making them suitable for shipping delicate or fragile items such as electronics, cosmetics, or small accessories. Padded mailers often come with a self-sealing adhesive strip for convenient closure.

Choosing the Right Mailer Box for Your Needs

There are a few key questions you should ask yourself. By considering these factors, you can ensure that you select a mailer box that meets your requirements and protects your items during shipping. Let's dive in and explore how to choose the perfect mailer box.

Material: What is it Made of?

The first question to consider is the material of the mailer box. Different materials offer varying levels of durability and protection. Here are some popular options:

  • Cardboard: Cardboard mailer boxes are lightweight, affordable, and environmentally friendly. They provide adequate protection for most non-fragile items.

  • Corrugated: Corrugated mailer boxes have a fluted layer between two cardboard layers, making them stronger and more resistant to crushing or bending. They are ideal for heavier or fragile items.

  • Poly Mailers: Poly mailers are made from polyethylene plastic, offering water resistance and tear resistance. They are suitable for clothing, books, and other non-fragile items.

Size: Does it Fit Your Product?

Next, consider the size of the mailer box. It's crucial to choose a box that fits your product snugly without leaving excess space or being too tight. A well-fitting box minimizes movement during transit and reduces the risk of damage. Measure your product accurately and choose a mailer box with dimensions slightly larger than your item to allow room for cushioning materials if needed.

Design: Is it User-Friendly?

Consider the design features that will enhance usability both for you as the shipper and for your customers when they receive their package:

  • Easy Assembly: Look for mailer boxes that can be assembled quickly without requiring additional tools or tape.

  • Tamper-Evident Closure: Opt for boxes with secure closures, such as adhesive strips or interlocking tabs, to prevent tampering and ensure the contents remain intact.

  • Customizability: If you want to add a personal touch to your packaging, choose mailer boxes that can be customized with your logo or branding.

Quantity: How Many Boxes Do You Need?

Another important factor is the quantity of mailer boxes you require. Consider whether you need a small batch for occasional shipments or if you require larger quantities for regular orders. Some suppliers offer discounts for bulk purchases, so it's worth considering your long-term needs when making your decision.

Budget: What Can You Afford?

Lastly, consider your budget. Mailer box prices can vary depending on factors such as material, size, and customization options. It's essential to find a balance between quality and affordability that aligns with your budget constraints.

How to Optimize Packaging with Custom Mailer Boxes

Custom mailer boxes are a game-changer. They offer businesses the opportunity to create tailor-made boxes that perfectly fit their products, minimizing excess packaging material. By optimizing the design of these custom mailer boxes, businesses can enhance their brand image, reduce shipping costs, and improve overall efficiency.

Designing Precise Fit for Products

Custom mailer boxes allow businesses to design packaging that fits their products like a glove. Gone are the days of using oversized boxes filled with unnecessary void fillers. With custom mailer boxes, you can ensure that your product is snugly secured without any wasted space. This not only reduces the amount of packaging material used but also provides a more streamlined and professional look.

Demonstrating Commitment to Sustainability

In today's environmentally conscious world, using eco-friendly materials for custom mailer boxes has become crucial. By opting for sustainable materials such as recycled cardboard or biodegradable options, businesses can showcase their commitment to sustainability. Not only does this resonate well with customers who prioritize eco-friendly practices, but it also helps reduce the environmental impact of excessive packaging waste.

Ensuring Safe Delivery of Fragile Items

Fragile items require extra care during shipping to prevent damage in transit. Custom mailer boxes offer the flexibility to add protective inserts or padding inside the box, ensuring that delicate items remain intact throughout the journey. Whether it's foam inserts, bubble wrap, or custom-designed compartments, these additional layers of protection provide peace of mind and guarantee customer satisfaction upon delivery.

Minimizing Shipping Costs and Improving Efficiency

One significant advantage of optimizing packaging design with custom mailer boxes is cost reduction in shipping expenses. By eliminating excess space and weight from your packages through precise fitting designs, you can potentially save on shipping fees charged by carriers based on dimensional weight calculations. Efficient packaging leads to improved logistics and streamlined operations, enhancing overall efficiency.

The Power of Custom Mailer Boxes

Custom mailer boxes are not just ordinary packaging; they have the power to make a lasting impression on customers and serve as a valuable marketing tool. Let's explore why custom mailer boxes are so effective in creating a positive unboxing experience and driving brand recognition.

Marketing through Unboxing Experience

When customers receive their packages in custom mailer boxes, it creates excitement and anticipation. The unique, eye-catching designs of these boxes contribute to brand recognition and recall. Customers are more likely to remember your brand when they receive a package that stands out from the rest.

Generating Social Media Buzz

One of the significant advantages of well-designed custom mailer boxes is their potential to generate social media buzz. In today's digital age, user-generated content and unboxing videos have become incredibly popular. When customers receive products in impressive custom mailer boxes, they are more likely to share their unboxing experiences on social media platforms.

  • User-generated content: Customers sharing pictures or videos of their unboxing experiences can create organic promotion for your brand.

  • Unboxing videos: Influencers and content creators often film themselves opening packages on YouTube or other platforms. By providing them with custom mailer boxes, you increase the chances of them featuring your product in their videos.

Leaving a Lasting Impression

The power of custom mailer boxes lies in their ability to leave a lasting impression on customers. A well-designed box can enhance the overall customer experience and make them feel valued. This positive experience can lead to repeat purchases as customers associate your brand with quality and attention to detail.

  • Repeat purchases: When customers have a positive unboxing experience, they are more likely to become loyal patrons who return for future purchases.

  • Word-of-mouth referrals: Satisfied customers may recommend your products or share their positive experiences with friends and family, leading to new customer acquisition through word-of-mouth referrals.

Introduction to Mailer Boxes

Introduction to Mailer Boxes

We discussed the various types of mailer boxes available in the market, highlighting their unique features and benefits. Custom mailer boxes were emphasized as a powerful tool for branding and enhancing the unboxing experience. By comparing different types of mailer boxes, we provided insights into selecting the right one for specific needs.

Furthermore, we delved into how custom mailer boxes optimize packaging, showcasing their ability to protect products during transit while also providing an aesthetically pleasing presentation. The advantages of custom mailer boxes extend beyond businesses; individuals can benefit from them as well by adding a personal touch to gift-giving or shipping sentimental items securely.

To conclude, investing in custom mailer boxes offers numerous advantages for both businesses and individuals alike. By choosing the right type of mailer box and optimizing packaging with customization options, you can elevate your brand image, enhance customer satisfaction, and ensure that your products arrive safely at their destination. Consider incorporating custom mailer boxes into your packaging strategy today to make a lasting impression on your customers.


Can I customize my mailer box design?

Yes! Customization is a key feature of mailer boxes. You can choose from various design options such as size, color, material, printing techniques, and branding elements to create a personalized look that aligns with your brand identity.

Are custom mailer boxes suitable for fragile items?

Absolutely! Custom mailer boxes are designed to provide secure packaging for delicate or fragile items. You can opt for additional cushioning materials like bubble wrap or foam inserts to ensure maximum protection during transit.

Do custom mailer boxes offer eco-friendly options?

Yes, many manufacturers offer eco-friendly alternatives. You can choose materials that are recyclable, biodegradable, or made from sustainable sources to align with your environmental values.

Can I order custom mailer boxes in small quantities?

Certainly! Many suppliers offer flexible order quantities for custom mailer boxes, allowing you to order as few as a hundred or even fewer depending on your specific needs. This makes it accessible for businesses of all sizes.

How long does it take to receive custom mailer boxes?

The production and delivery time for custom mailer boxes may vary depending on factors such as the complexity of the design, quantity ordered, and the supplier's production schedule. It is recommended to consult with the supplier regarding their estimated turnaround time before placing an order to ensure timely delivery.

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